DCA 435 Double Head Aluminium & PVC Cutting Machine
SCHTEC DCA 435: Fully automatic aluminum & PVC cutting, 0.1 mm precision, 45°-135° angles, 6.5m length, 550 mm blades, Beckhoff software for efficient production.
DCA 435 Technical Specifications
| Power Supply | 400 V, 3 Ph, 50-60 Hz |
| Total Power | 7.2 kW |
| Power Output of Each Motor | 3 kW |
| Diameter of Saw Blade | 550 mm |
| Saw Blade Speed | 2,800 rpm |
| Cutting Length | 250 mm - 6,500 mm |
| Air Pressure | 6-8 bar |
| Air Consumption | 60 l/min |
| Machine Height | 1,935 mm |
| Machine Length | 8,100 mm |
| Machine Width | 1,950 mm |
| Machine Weight | 2,650 kg |
Description
Standard Features
- Cutting of Aluminum & PVC profiles with high speed and precision thanks to 3-axis servo system
- Strong construction, lineer rail and sliding-bearing system for precise length and angle
- Industrial PC Based Servo Control System, 10 touch screen (Beckhoff)
- Ethercat based controlled drivers and high-torque servo motors
- Remote desktop connection by way of Wifi or Network connection
- File transfer via USB or Network
- Central lubrication system
- All error messages can be seen on the machine screen with the interface program which developed by SCHTEC Software R&D Department.
- Remote connection method and problem detection and solution by connecting to all automation system
- High angle accuracy thanks to cycloid gap free gearbox
- Profile height automatically transferred from profile data
- Automatic aluminum corner block cutting
- Cooling system to cut Aluminium profiles
- Hydro-pneumatic system to cut Aluminium profiles
- The saw heads tilt automatically between 45° and 135° by servo motors
- Machine can make single cuts
- Adjustable saw cutting speed
- Profile support conveyor is available on the machine as standard
Product Description
The SCHTEC DCA 435 is a fully automatic double-head aluminum & PVC processing machine designed for precise angular operations between 45° and 135°. Equipped with a 550 mm saw blade and a servo-assisted 3-axis system, it operates with high speed and stability, even on large profiles. Its hydro-pneumatic drive enhances processing quality while minimizing maintenance needs. With a capacity of up to 6.5 meters, a user-friendly interface based on Beckhoff, and Schtec software, it offers efficiency and precision in production.
FAQ
Cutting Machines for PVC Profiles
Frequently Asked Questions
Find quick answers to common questions about our PVC Cutting Machines.
1. What is the difference between a single-head and a double-head cutting machine?
A single-head cutting machine, like the Schtec SS 110, is a versatile and compact solution ideal for lower-volume production or custom-angle cuts, as it makes one cut at a time. A double-head cutting machine, such as the SD 140 or DCA 440, significantly increases production speed by cutting both ends of a profile simultaneously at perfect 45° or 90° angles. This makes them ideal for medium to high-volume manufacturing where efficiency is key.
2. How do Schtec machines achieve a clean and precise cut on PVC?
A glazing bead saw, such as the Schtec SG 100/110, is a specialized machine designed specifically for cutting the small PVC glazing bead profiles that hold the glass in place within the window frame. It uses a specially designed mould system to cut two profiles at once at a precise 45° angle. For full automation and accuracy, these machines can be paired with automatic measuring systems like the MA 270 or the MD 272 digital measuring device.
3. What is a "glazing bead saw" and which profiles is it for?
A glazing bead saw, such as the Schtec SG 100/110, is a specialized machine designed specifically for cutting the small PVC glazing bead profiles that hold the glass in place within the window frame. It uses a specially designed mould system to cut two profiles at once at a precise 45° angle. For full automation and accuracy, these machines can be paired with automatic measuring systems like the MA 270 or the MD 272 digital measuring device.
4. Many machines are listed as "PVC & Aluminium." Do they require special adjustments for different materials?
Yes. While machines like the SD 140 and SS 110 are engineered to cut both materials, processing aluminium requires different settings and features. For cutting aluminium, a cooling system is offered as an option to lubricate the blade and prevent overheating. Additionally, a hydro-pneumatic system is used to ensure a smoother, more controlled blade feed speed, which is necessary for cutting harder aluminium profiles without causing stress.
5. How does an automatic measuring system improve the glazing bead cutting process?
An automatic measuring system, like the MA 270, and an electronic digital measuring device, like the MD 272, eliminate the risk of human error in measurement. The measured data for glazing beads can be transferred to the saw via Wi-Fi. The machine then cuts the pieces in the received order, preventing confusion and ensuring every bead is cut to the exact required length with 0.1mm precision. This not only increases accuracy but also significantly speeds up the workflow.
