SSL 1 / SP Fully Automated Four Head Welding and CNC Corner Cleaning Line

SSL 1 / SP Fully Automated Four Head Welding and CNC Corner Cleaning Automation Line

• An integrated system which consists of a WM 750 four point welding machine, a CS 810 cooling and buffer station, a TS 820 Robotics design turning station and a CM 620 CNC Corner Cleaner
• All process is controlled by industrial PC systems from welding to cooling,to turning and finally to cleaning

WM 750 Four Head Welding Machine

• Welds four corners of PVC profiles simultaneously at 90 °with high sensitivity and strength
• Machine axes are moved by Servo motor system (3 Servo motor controlled axes) 
• Specially developed paralell welding technology that improves welding quality
• Internally engineered design for automatic selection of 0.2 and 2 mm welding range 
• Beckhoff brand, high performance industrial PC operated by Windows XP Embedded. Fanless motherboard system works between 0°C – 55°C, and it comes with a 15” touch screen display
• Data transfer via ethernet network connection, wireless network connection or USB interface
• Welding parameters are defined by the user for every individual profile(up to 10,000 profiles)
• Welding temperature, melting and welding times can be adjusted individually for each profile type.
• All machine axes are moved by hardened steel ball screw which provides accuracy and durability.
• PC controlled (PID) heat control system to obtain strong welding results in compliance with standards.
• Summer / winter working mode is automatically selected,so the temperature adjustment is done easily
• Horizontally placed strong mechanical heating plates distribute heat homogeneously without being affected from difficult working conditions.
• Easy and fast change for teflons by specially designed roll up teflon system.
• Easy and fast change for welding moulds
• Works effectively by compressed air supplied to the system
• White or colour profiles can be weld with the same sensitivity
• Central lubrication system minimizes maintenance time
• Reports can be created for daily, weekly, monthly and annual production
• Light barriers and safety equipment confors to CE machine design with full security
• Stable and accurate data transfer between this machine and the CNC corner cleaning machine via Industrial quality Ethernet connection
• All the error messages and system status can observed on screen by HMI software program developed by the Schtec software department
• Service to the entire automation system,trouble shooting and fault removals can be done by remote connection

TS 820 Turning Station with the Robotics Arms;

• High speed and high accuracy turning operation via a robotic system with strong and fast mechanical turning arms
• Stable turning process with highly durable turning arms
• Turning speed calculation is done automatically for each frame's geometric shape, reinforcement steel weight and all other factors included.
• All machine axis are moved by hardened steel rack and pinion gear system which provides accuracy and durability
• Turning robot spends the minimum energy and the least amount of time by synronochizing its actions with the CNC machine's fence system.
• Its compact design allows it to occupy the smallest working area possible, which is  12 m²  less than its competitors.
• Turning time is 1 second for small frames and between 1,5 – 4 seconds for all other sizes.
   

CS 810 Cooling and Buffer Station;

• Works between a corner cleaner and a welding machine.
• Provides cooling time for the profiles coming from the welding machine prior to sending them the corner cleaning machine.
• Cooling time is set through the welding machine's control panel.
• Helps increase the production capacity by storing the profiles coming from the welder before sending them to the corner cleaner.

CM 620 CNC Corner Cleaning Machine

• High speed and accuracy corner cleaning with Servo System controlled 2 Axes
• Automatic knife selection for selected profile foil type (colour / white)
• High quality corner cleaning result through  durable special knife and bit designs
• High quality cleaning results on surfaces by automatic measurement system
• Industrial PC Based Control System (Beckhoff)
• Remote desktop connection by way of Wifi or Network connection
• File transfer by USB or network
• Easy programming support via DXF,DWG file extensions
• Central lubrication system for all bearings, axis and sliding bearings
• 15” TouchScreen
• High performance industrial PC working between 0C – 55C with operating system Windows XP Embedded and fanless design
• All alarm messages are shown on the machine interface thanks to software which was developed by SCHTEC Software R&D Department.
• By way of using private remote desktop connection, which was developed by SCHTEC Software R&D Department, expert service technicians can connect machine automation system and machine interface for fixing or determine problems.
   

WM 750 Four Head Welding Machine

• Gasket pressing system
• Barcode reader
• Welding moulds

CM 620 CNC Corner Cleaning Machine

• Additional tool for sliding frames inside surface cleaning
• Additional tool for monoblock frames inner surface cleaning

WM 750 Four Head Welding Machine

TS 820 Turning Station with the Robotics Arms;

CS 810 Cooling and Buffer Station;

CM 620 CNC Corner Cleaning Machine